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Flat

Overview

Durable and Versatile

Flat Cut Metal letters and logos are durable, customizable, and work for indoor and outdoor signage. They are stylish enough for the boardroom, yet tough enough for any outdoor environment.

  • Aluminum, bronze, brass, copper, or steel

  • Signage up to 46″ tall

  • Quick production time

  • Great for custom fonts or logos

  • Many metal finish and standard painted options

  • Painted color matching available

  • Gemini Lifetime Guarantee

More Options

Flat Cut Metal is our most customizable metal signage option. With many metals, finishes, and colors to choose from, laser cut metal gives you more options.

Flat cut metal orchard sign

3 to 4 Day Production

Most Flat Cut Metal orders are manufactured and shipped within 3 to 4 days from a manufacturing facility near you – even custom produced per your art. We can often expedite orders depending on production capacity. We know your time is valuable. Free it up by leveraging Gemini as an extension of your business.

Metal letters on conveyor belt

Lifetime Guarantee

These hand-finished pieces are entirely manufactured in-house for quality assurance and tested to last a lifetime, or we’ll replace them free, guaranteed.

Man working waterjet

Start a Quote

Our Authorized Partners can sign in to their Partner Portal and use TrueQuote to get an instant quote. If you’re not a partner, you can visit our partner locator page to get in touch with a Gemini partner near you.

Gemini has always exceeded my expectations. Quality is outstanding. Customer service outstanding. A great partnership.

Options

Signage Styles

You can choose virtually any style for your sign. Either choose from our library of standard fonts or send in your custom letter style or logo.

Sizes and Material

Flat Cut Metal is our most customizable metal signage option. Our machines can cut it to any size you need, up to 36″, which is especially great for custom fonts or logos. We have many metal options and finishes to choose or you can ask for us to paint it any color you wish. Just send us a Pantone color and we’ll match it exactly.

aluminum brushed

Aluminum

Standard Thicknesses:
1/8″, 1/4″, 3/8″, 1/2″, 3/4″, 1″ deep

Standard Heights:
1/2″–48″ high

Steel brushed

Steel

Standard Thicknesses:
1/8″, 1/4″, 3/8″, 1/2″ deep

Standard Heights:
1/2″–48″ high

Bronze brushed

Bronze

Standard Thicknesses:
1/4″, 1/8″, 3/8″, 1/2″ deep

Standard Heights:
1/2″–36″ high (37″+ email for quote)

Brass brushed

Brass

Standard Thicknesses:
1/4″, 3/4″, 1/8″, 3/8″, 1/2″ deep

Standard Heights:
1/2″–36″ high (37″+ email for quote)

Copper brushed

Copper

Standard Thicknesses:
1/4″, 3/4″, 1/8″, 3/8″, 1/2″ deep

Standard Heights:
1/2″–36″ high (37″+ email for quote)

Anodized

Anodized aluminum makes the metal harder and more durable. It is abrasion- and weather-resistant, environmentally friendly, and it won’t crack or peel when exposed to sunlight or ultraviolet light. All anodized options are also available polished.

Polished Anodized

Resources

Resource List

Installation

Getting Started

For more information on installation instructions and videos, product drawings and information on mounting patterns, visit the Installation page.

Mount Types

Flat cut metal plain mount

Plain (No Mount)

Letters and logos are supplied with no mounting holes or hardware. View Drawing

Stud mount

Stud Mount

Backs of letters and logos, at least ¼” thick, are drilled and tapped to receive threaded studs for mounting to the wall. View Drawing

Welded stud mount

Welded Stud Mount

Backs of 1/8″ thick letters and logos are supplied with welded stud bosses (to receive studs) or 1″ long welded studs for mounting to the wall. View Drawing

Single rail mount

Single Rail

For letters up to 4″ high, a single C-Channel painted or anodized aluminum rail is mounted with threaded aluminum bolts into in-line stud bosses. Letters are mounted by word. Maximum 96″ length. View Drawing

Double Rail

Two rows of C-Channel painted or anodized aluminum rails are mounted with threaded aluminum bolts into in-line stud bosses. Letters are mounted by word. Maximum 96″ length. View Drawing

Bottom rail mount

Bottom and Top Rail

Minimum 3/8″ thick. Includes painted or anodized aluminum c-channel rails. Letters over 8″ may require tie-back (not supplied). View drawing for top rail or bottom rail

Top and Bottom Stud Mount

Top and bottom returns of letters and logos, at least 3/8″ thick, are drilled and tapped to receive threaded studs for mounting to the wall or rails. View Drawing

Bottom angle bracket mount

Bottom Angle bracket

A 90º angle bracket measuring 2″ x 2″ x 1/4″ is secured to bottom stud locations of letters. Tie-backs recommended for letters over 8″ (not supplied). Letters are mounted by word. Maximum 96″ length. View Drawing