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From Coast to Coast: The Power of Gemini’s North American Manufacturing

When it comes to signage production, location matters. With a robust network of manufacturing facilities across the U.S., Canada, and Mexico, we offer more than just proximity. We offer speed, reliability, and specialized expertise. Whether you’re looking to get signage delivered quickly to a growing region or hoping to avoid the delays of overseas suppliers, our North American facilities give your business a clear edge. 

Why Gemini’s Manufacturing Footprint Matters 

Our footprint isn’t just wide; it’s strategic. Each facility plays a key role in helping us support sign shop owners with fast lead times, responsive service, and reliable delivery. With locations near many of North America’s fastest-growing regions, we’re able to meet demand where it’s rising, reduce transit time, and keep your jobs on schedule. 

Our network of plants allows us to flex production volume between locations and leverage regional labor availability to maintain consistent, reliable service. By strategically aligning each facility to customer needs in that region, we reduce freight costs, mitigate the risk of shipping damage, and streamline operations. 

By manufacturing closer to our partners, we help eliminate the bottlenecks that often come with cross-border shipments and third-party delays. It’s not just about speed. It’s about control, consistency, and partnership. 

What Each Location Specializes In 

Every Gemini facility plays a strategic role in our ability to deliver quality signage faster and more reliably. Here’s a closer look at how each of our locations contributes to your project success: 

Minnesota 

Our headquarters in Minnesota specializes in formed plastic, injection-molded letters, lit acrylic, extruded sheet, and precision and etched plaques. With decades of innovation behind it, this location is the heart of Gemini’s letter production and home to many of our most recognized products—all backed by our lifetime guarantee. 

Gemini manufacturing footprint

Iowa 

A leader in detailed fabrication, our team in Iowa produces flat cut acrylic, PVC, Colorlast finishes, raised print, laminate, and lit acrylic products. It also produces flat cut metal, cast letters, and cast plaques, and serves as the fulfillment site for Pronto changeable copy and track systems.  

Nevada 

Located in the western U.S., our Nevada location focuses on flat cut acrylic and PVC. It plays a critical role in supporting large-scale outdoor signage and molded product applications, helping us serve partners in the western region more efficiently. 

Gemini manufacturing

Texas 

Our Texas locations help us meet high-volume demand for fabricated signage in the Southern U.S. They specialize in flat cut acrylic, PVC, Colorlast, raised print, flat cut metal, Thin Gauge Metal Signs, etched plaques, precision plaques, and formed lit and unlit letters.  

Virginia 

Our Virginia facility produces flat cut acrylic, PVC, and flat cut metal—key materials for many of our custom signage solutions—providing added manufacturing capacity in the eastern U.S.  

Mexico 

Our Mexico facility supports fabricated lit and unlit letters and premium flat cut metal letters. 

Canada  

Gemini’s manufacturing campus in Canada offers full-service production along with bilingual customer support tailored to the needs of our Canadian partners. It produces flat cut acrylics, PVC, Colorlast, raised print, laminate, lit acrylic, flat cut metals, and formed lit and unlit letters. This location is a key distribution point for samples and plays a vital role in servicing the Canadian market. Whether you’re looking to take advantage of national pricing, faster turnaround, or a signage partner that understands your regional challenges, our Canada-based team is here to support your success. 

Shipping & Delivery: What Partners Gain 

Speed matters. And when you’re managing deadlines, customer expectations, and installation schedules, faster turnaround can be the difference between a repeat customer and a missed opportunity.  

Because our manufacturing happens across North America instead of overseas, we’re able to offer: 

  • Shorter delivery timelines 
  • Less shipping variability 
  • Quicker response to urgent orders 
  • Reduced risk of global supply chain disruptions 

With facilities strategically located across the U.S., you benefit from shorter hauls, fewer freight challenges, and more on-time deliveries. This is especially valuable in high-demand areas where signage needs are growing fast.  

Built in North America: Why It Matters Now More Than Ever 

Manufacturing locally isn’t just convenient; it’s smart.   

Supporting U.S. and Canadian facilities also means contributing to local jobs, keeping dollars in your community, and working with a team that understands your market and values. It’s also a commitment to long-term stability. Our investment in lean manufacturing methods, automation, and employee development ensures we continue to grow while meeting the evolving needs of our customers. It’s a commitment to craftsmanship—and to you. 

Partner with a Signage Manufacturer Who Delivers 

At Gemini, we’ve built a network that works for you. From shorter delivery times to dedicated Canadian support, our footprint helps you move faster, serve your customers better, and grow your business. 

Our mission is simple: to make custom letters and logos so convenient and profitable, our customers wouldn’t think of going anywhere else. With continuous product development and customer-first communication, we’re committed to keeping you informed, supported, and successful. 

Want to see how our locations can support your next project? Become a Gemini Partner and gain access to our full catalog, expert resources, and unmatched manufacturing network. 

Gemini manufacturing