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Cast Metal

1943 Letters
Snow Creek Studios sign
Parkview sign
Notre Dame Football sign
Carriage Crossing sign
Niner Wine Estates sign

Overview

Class and Distinction

Gemini produces hand-finished cast aluminum and bronze letters and logos of the highest quality, with a variety of finish options, including polished, oxidized, and anodized.

  • Aluminum or bronze

  • Earth-friendly lead and mercury-free alloys

  • 40 standard letter styles

  • Nearly 70 different finish options

  • Gemini Lifetime Guarantee

Built to Customize

We offer the largest variety of font styles, profiles, finishing options, and the flexibility to customize to your client’s specifications.

Environmentally Smart

Manufactured in our all-electric, pollution-free furnaces, our customizable cast products are made from earth-friendly alloys free of lead and mercury.

Lifetime Guarantee

Each cast metal letter is finished to your specifications in-house for quality assurance and tested to last a lifetime, or we’ll replace it, free of charge.

Start a Quote

Our Authorized Partners can sign in to their Partner Portal to get an instant quote. If you’re not a partner, you can visit our partner locator page to get in touch with a Gemini partner near you.

Options

Standard Styles

Over 60 standard styles or custom letters & logos

Sizes and Material

Since the mid-1980s, we’ve been producing the highest quality, hand-finished cast aluminum and bronze letters in our metal foundries, with all-electric, pollution-free furnaces.


And don’t forget we can produce your custom font or logo economically in cast bronze or aluminum, with a variety of finish options, including polished, oxidized and anodized, all done in-house.

aluminum brushed

Aluminum

Standard Depths:
1/2″, 5/8″, 3/4″, 1″, 1-1/4″, 1-1/2″ deep

Standard Heights:
2″ to 48″ high (49″+ email for quote)

Bronze brushed

Bronze

Standard Depths:
1/2″, 5/8″, 3/4″, 1″, 1-1/4″, 1-1/2″ deep

Standard Heights:
2″ to 48″ high (49″+ email for quote)

Resources

Resource List

Installation

Getting Started

For more information on installation instructions and videos, product drawings and information on mounting patterns, visit the Installation page.

Mount Types

flush stud

Specify if studs need to be in line for brick/block mortar joints or rails.

projected jam nut mount

Drilled and tapped stud mounted letter with nuts to provide a stand off

Projected Spacer Mount

Drilled and tapped  stud mounted letter with metal spacers to provide a stand off

Corrugated wall mount

Drilled and tapped  stud mounted letter with multiple nuts per stud, to allow for varying stand offs for each stud, that can be secured on the backside of the wall with an additional nut.

flat metal wall mount

Drilled and tapped  stud mounted letter with multiple nuts per stud that can be secured on the backside of the wall with an additional nut.

Double Rail Mount

Two rows of C-Channel painted or anodized aluminum rails are mounted with threaded aluminum bolts into in-line stud bosses. Letters are mounted by word. Minimum 4″ high letters. Maximum 24″ high letters. Maximum 96″ length. NO HOLES OR HARDWARE TO MOUNT RAIL TO WALL. View Drawing

bottom cast rail for installation

Bottom & Top Rail Mount

Minimum 4″ high, includes painted or anodized aluminum c-channel rails. Letters over 8″ may require tie-back (not supplied). Maximum 30″ high. NO HOLES OR HARDWARE TO MOUNT RAIL TO WALL. View top rail or bottom rail drawing

Bottom or top Stud Mount

Minimum 4″ high. Maximum 30″ high x 3/8″ deep (thick). Top and bottom returns of letters and logos are drilled and tapped to receive threaded studs for mounting to the wall or rails.

Bottom back angle bracket mount

A 90º angle bracket measuring 2″ x 2″ x 1/4″ is secured to bottom stud locations of letters.  Tie-backs recommended for letters over 8″ (not supplied). Letters are mounted by word. Minimum 4″ high. Maximum 30″ high x 1/4″ deep (thick). Maximum 96″ length. NO HOLES OR HARDWARE TO MOUNT RAIL TO WALL. View Drawing

bottom stud mount for cast installation

bottom stud w/back

Bottom stud mount is available on letters 4″–24,” minimum 3/8″ thick. Letters are drilled and tapped on the bottom returns. Typical 3/16″–1/4″ wall thickness on hollow back letters/logos. View Drawing