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Flat Cut Acrylic

Griffins Hockey sign
Fresenius Kabi sign
Academy Roofing sign
Citrus Grillhouse sign
Ayars & Ayars sign

Overview

Committed to Detail

Gemini’s flat cut acrylic is customizable for almost any application. Starting with acrylic sheets, we laser cut your design with exacting precision and create a sharp and beautiful finished product.

  • Lightweight and easy install

  • Wide spectrum of standard colors

  • Custom painting & hi-res printing

  • Sizes from 1″ to 6′ tall

  • Thicknesses from ⅛” to 1-½”

  • Quick production time

  • Gemini Lifetime Guarantee

Quality Precision

You’re getting more than an acrylic letter. Our acrylic sheet is formulated with an impact modifier to stand up to the toughest application challenges. Acrylic letters and logos can be customized to virtually any custom graphic design, with laser-cut polished edges that can’t be duplicated with a traditional router.

More Choices

Painted to your specifications, we have the widest offering of plastic pigments and thicknesses because we start with sheets of impact-modified acrylic extruded at our own plants.

Better for Business

Simplify your sign business by letting us manufacture your acrylic letters so you can focus your time and resources on design and installation.

Lifetime Guarantee

We stand confidently behind the quality and craftsmanship of every piece we produce because we’ve tested it to last a lifetime, or we’ll replace it, free of charge.

Start a Quote

Our Authorized Partners can sign in to their Partner Portal and use TrueQuote to get an instant quote. If you’re not a partner, you can visit our partner locator page to get in touch with a Gemini partner near you.

Gemini has always exceeded my expectations. Quality is outstanding. Customer service outstanding. A great partnership.

Options

Signage Styles

Virtually any style – standard or custom. Choose from standard Gemini styles or send in your custom letter style or logos.

Sizes and Materials

Gemini’s flat cut acrylic is customizable for almost any application. Starting with sheets of acrylic extruded in Gemini’s state of the art extrusion plant, we laser cut your design with exacting precision and create a finished product that is sharp, beautiful and lower cost than you would expect.

Our acrylic is available in a wide spectrum of standard colors and can be painted to your specifications. Thicknesses range from 1/8” to 1-1/2”. When your job calls for precision, Gemini flat cut acrylic is the right choice.

Standard Thicknesses

Standard Thicknesses:
1/8″, 3/16″, 1/4″, 3/8″, 1/2″, 3/4″, 1″, 1-1/2″ deep

Standard Heights:
1″–48″ high (49″+ email for quote)

UV Colorlast

Gemini’s UV Colorlast is a new alternative solution for multi-color logo needs when you need a quality, cost-effective product delivered fast, all while covered under our lifetime guarantee for interior and exterior installations. With paint and UV print, our new process delivers consistent, premium multi-color logos.

Resources

Resource List

Installation

Getting Started

For more information on installation instructions and videos, product drawings and information on mounting patterns, visit the Installation page.

Mount Types

plain mount for acrylic installation

Plain mount

Letters come with no mounting hardware. Customer provides own hardware. View Drawing

stud mount for acrylic installation

Stud mount

Letters are supplied with plastic blocks that are threaded to receive included studs. Drilling patterns are required for this installation. View Drawing

flush stud

Thicker letters (minimum 1/4″ thick) can be drilled and tapped for stud installation. Specify if studs need to be in line for brick/block mortar joints or rails. View Drawing

stud mount for acrylic installation

stud for brick/block

Stud blocks are solvent bonded to letter backs to receive a 10-24 stud or on 3/8″ or thicker material, drilled and tapped. These blocks will require the letters to stand off the mounting surface approximately 3/8″–1/2″. Studs are in line for mortar joints of brick or block. Drilling patterns are required for this installation. View stud for brick or stud for block drawing

stud mount for acrylic installation

fca-stud for rail

Stud blocks are solvent bonded to letter backs to receive a 10-24 stud or on 3/8″ or thicker material, drilled and tapped. These blocks will require the letters to stand off the mounting surface approximately 3/8″–1/2″. Studs are in line for rails at the distance you specify. Drilling patterns are required for this installation. View Drawing

pad mount for acrylic installation

pad mount

Pads are plastic disks on the rear of the letters. Secure the letters to the wall using a split stencil pattern or spacing tape guide and silicone adhesive. Adjustable or flush pads available upon request. View Drawing

combo mount for acrylic installation

combination mount

Combination of studs and pads. Stud through a pad on the top portion of each letter, pads only on the bottom portion of each letter. Mounting procedure is the same as a Stud Mount with the addition of securing pads to the mounting surface with adhesive. Studs can be aligned in line for brick or block mortar upon request. Laser-cut letters (minimum 3/8″ thick) can be drilled and tapped to receive studs to allow for a flush mounting. Drilling patterns are required for this installation. View Drawing

combo all for acrylic installation

combination all

Combination All mounts have stud through a pad on the top and bottom portion of each letter. Mounting procedure is the same as a Stud Mount. Studs can be aligned in line for brick or block mortar upon request. Laser-cut letters (minimum 3/8″ thick) can be drilled and tapped to receive studs to allow for a flush mounting. Drilling patterns are required for this installation. View Drawing

double faced tape mount for acrylic installation

double faced tape mount

Double-faced Tape mount comes with either partial or fully covered backs with a VHB, double-faced tape. Volume of tape is based on letter size and gauge. Heavier letters may require tape and adhesive (such as epoxy on acrylic) to properly secure letters. VHB tape is designed for interior, flat, drywall installations. More Information

Full coverage double face tape single piece

Double face tape mount comes with either partial or fully covered backs with a VHB, double-faced tape. Volume of tape is based on letter size and gauge. Heavier letters may require tape and adhesive (such as epoxy on acrylic) to properly secure letters. VHB tape is designed for interior, flat, drywall installations.