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Formed Plastic

Color & Design sign
Maggie Spillane's sign
Boulder WindPower sign
Cafe Internationale sign
Smith Brothers Farms sign
St. Maarten sign

Overview

Dimension and Economy

Formed plastic continues to evolve and provide a multitude of opportunities for innovative sign applications. Made from a tough, UV stable, non-petroleum, completely recyclable plastic, formed letters and logos can be customized to match virtually any letter style or logo.

  • Low-cost, high-impact

  • Unlimited color options

  • Custom painting and sculpted detail

  • Quick production times

  • Gemini Lifetime Guarantee

Enduring Original

Made from earth-friendly, durable plastic, formed letters and logos are tough, weather-resistant, and the first dimensional letters we manufactured over 50 years ago.

Unlimited Styles, Unlimited Colors

Available in 32 standard styles, or we can dimensionally replicate your custom letter or logo art design. Choose from numerous standard colors or custom colors.

Lifetime Guarantee

We stand confidently behind the quality and craftsmanship of every piece we produce because we’ve tested it to last a lifetime, or we’ll replace it, free of charge.

Start a Quote

Our Authorized Partners can sign in to their Partner Portal and use TrueQuote to get an instant quote. If you’re not a partner, you can visit our partner locator page to get in touch with a Gemini partner near you.

Gemini has always exceeded my expectations. Quality is outstanding. Customer service outstanding. A great partnership.

Options

Sizes and Materials

Formed plastic, an original legacy product dating back over 50 years for Gemini, continues to evolve and provide a multitude of opportunities for innovative sign applications.

Made from a tough UV stable, non-petroleum, completely recyclable plastic, in a wide variety of standard letter styles, or customized to match virtually any letter style or logo that can be designed. Transform your 2-D image into a 3-D logo with unmatched depth and visibility

Flat face plastic

Standard Thicknesses:
5/8″, 3/4″, 1″, 1-1/2″, 2″ deep

Standard Heights:
4″–48″ high (49″+ email for quote)

Round & Prismatic plastic

Standard Thicknesses:
3/4″, 1″, 1-1/2″, 2″ deep

Standard Heights:
4″–48″ high

Resources

Resource List

Installation

Getting Started

For more information on installation instructions and videos, product drawings and information on mounting patterns, visit the Installation page.

Mount Types

flange mount for formed plastic installation

Flange mount

Letters come with no mounting hardware. Customer to provide own hardware. View drawing

stud mount plastic for formed  installation

Stud mount

Letters are supplied with plastic blocks that are threaded to receive included studs. Drilling patterns are required for this installation. View drawing

pad mount for formed plastic

Pad mount

Letters are supplied with plastic pads on the backs of letters. Secure the letters to the wall using a spacing tape guide and silicone adhesive. Adjustable or flush pads available upon request. View adjustable pad or flush pad drawing

combo mount for formed plastic options

Combination Mount

Letters have pads at the bottom and pad/stud combinations at the top of the letter. Specify if studs need to be in line for brick or block wall mortar joints. Not for letters under 6″. View drawing

combo all for formed plastic options

combination all

Letters have studs through pads on all mounts. Specify if studs need to be in line for brick or block wall mortar joints. Not for letters under 6″. View drawing